ASRS Team Lead

Full time Full day


To manage and upkeep ASRS equipment at Sundar plant


  • Maintain site’s Automated Storage & Retrieval System (ASRS) to ensure Zero Business disruption. The following (not limited to) are key accountabilities w.r.t ASRS:

    • Ensure smooth operations of Robopacs, Traslos, Shuttles, SVL Loop and Manual Conveyor

    • Ensure stringent Operational Controls to ensure Zero EHS and Food Safety Incident

    • Ensure development of all activity’s SOPs, OPLs and completion of Risk Assessments

    • Own and ensure all agreements are in place for smooth operations of ASRS and liaison with OEM Remote Support for resolution of issues

    • Devise thorough Maintenance regime to ensure minimal Downtime on Production lines and Dispatch Operations

    • Develop & Drive Preventive Maintenance Regime and ensure compliance to it

    • Own & Maintain ASRS M&R Spend and drive continued reduction in line with Site’s cost reduction program

    • Liaison with Key stakeholders (FGWH, Production, QA) and OEM to drive the improvement projects

    • Analyse month-on-month Downtimes to identify and resolve key focus areas

    • Drive the Istehkam, localization and Unbadging agenda to ensure cost reduction

    • Drive the SAP PM Implementation at ASRS and ensure availability of spares in store

    • Timely Development of ASRS Duty Roster and ensure Zero cases of Legal breach of Overtime

    • Root-causing & Analysis of frequent failures and downtimes and timely rectification of corrective and preventive actions

  • Develop training needs analysis and coaching for ASRS artisans on all aspects of the control systems

  • Own and promote the training and application of reliability tools such as RCM, RCA, FMEA

    including provision of self-training.

  • Work with suppliers to improve equipment reliability and cost effectiveness to impact the overall maintenance cost/kg

  • Apart from the above, employee is expected to perform other accountabilities, time to time assigned by the manager


  • 2 to 4 years of experience

  • Working experience managing teams

  • Degree in Electrical / Mechatronics Engineering

  • Experience within FMCG Manufacturing

  • Must have excellent Analytical Problem-Solving, Fault Diagnosis and Troubleshooting skills

  • Significant RCM / FMEA knowledge and experience

  • Fully authorised and knowledgeable on electrical equipment and systems through qualifications and experience

  • Experience in programming PLCs and microprocessor-based control equipment for major projects

  • Able to demonstrate good working knowledge of VFDs, Motors, LV switchgear and field instruments

  • Excellent communication skills, able to work as a team member, with both management and front-line groups

  • Ability to train Shift/System Technicians in fault analysis, root cause failure analysis and rectification, and higher-level systems fault recovery; will be an advantage

  • Proven facilitation skills

Effective influencing skills to achieve commitment and buy in to functional agenda

  • Good decision making & communication abilities

  • Excellent organisational skills – Ability to handle multiple work streams

  • Computer literate. (Microsoft Office & SAP-Plant Maintenance)

  • Significant CMMS experience, report writing, data interpretation

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