Freelance Trainer - ASME PCC-2 (Repair of Pressure Equipment and Piping)

SGS


Date: 2 weeks ago
City: Karachi
Contract type: Part time
Trainer Required - ASME PCC-2 (Repair of Pressure Equipment and Piping)

Engagement Type: Freelance / Short-Term Training Assignment

Training Overview

We are seeking a qualified freelance trainer to deliver a training program on ASME PCC-2, which covers methods and requirements for repair of pressure equipment and piping systems. The program will focus on repair techniques, inspection, testing, and compliance with international standards to enhance plant reliability, safety, and asset integrity.

Trainer Academic Qualification (Minimum)

  • Bachelor's or Master's Degree in Mechanical / Metallurgy / Welding / Materials Engineering
  • API 510 / API 570 / API 653 / ASME PCC-2 related certification preferred

Trainer Expertise & Experience:

  • Minimum 10 years of industrial experience in the oil, gas, petrochemical, or power sectors, with specialization in pressure equipment inspection, repair, and integrity management.
  • Strong knowledge of:
    • ASME PCC-2 repair methods (welding, mechanical, composite, and temporary repairs)
    • Fitness-for-service (API 579/ASME FFS-1) fundamentals
    • Welding repair procedures & qualifications
    • Non-destructive testing (NDT) & inspection methods
    • Case studies from refineries, petrochemical plants, and pipelines
  • Minimum 5 years of professional training delivery with reputable organizations.
  • Familiarity with international standards (ASME, API, ISO, ASTM).
Indicative Training Contents

  • Introduction to ASME PCC-2
    • Scope, objectives & applications
    • Relation with API & ASME codes
  • General Requirements for Repairs
    • Planning, approval & documentation
    • Inspection before repair
  • Welding-Based Repair Methods
    • Weld overlays
    • Welded sleeves
    • Defect removal and rewelding
  • Mechanical Repair Methods
    • Mechanical clamps and enclosures
    • Bolted connections
  • Non-Metallic & Composite Repairs
    • Composite wrapping systems
    • Advantages & limitations
  • Temporary Repairs & Emergency Measures
  • Inspection, Testing & Qualification of Repairs
    • Pressure testing requirements
    • NDT & acceptance criteria
  • Case Studies & Best Practices
Training Details (Tentative):

  • Duration: 3-5 Days
  • Mode: Classroom / Online / Workshop
  • Target Level: Intermediate / Advanced
  • Target Audience: Mechanical Engineers, Plant Maintenance Teams, Inspection Engineers, Asset Integrity Engineers, Welding Inspectors

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